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Typical Material Coatings for Resistance to Rust 

 

Galvanized Steel Sheet
Hot-Dip Galvanized Sheet is carbon steel sheet coated with zinc on two sides by the continuous hot-dip process. The process results in a layer of zinc on each side of the steel sheet that is tightly adhering to the steel through the formation of an iron-zinc alloy bonding layer that is formed by a diffusion process while the heated steel strip is in contact with the molten zinc.

The steel gets coated in layers of zinc because rust won’t attack this protective metal.

If galvanized steel is lasered or cut, the edges will not be protected from rust since the zinc coating is layered on the outside of the sheet.
Hot Dip or Mechanical Galvanized Plating
Galvanizing at its most basic level is dipping steel products into a molten zinc bath. A metallic reaction ensues and a thin coating of zinc is formed, evenly covering all areas of exposed base metal. This simple approach is still used today; called after-fabrication hot dip galvanizing, this process is also commonly referred to as batch or general galvanizing. Products, assemblies, and fabrications coated with zinc by this process are most widely used in exterior applications but are also used in interior designs.

This is done to reduce corrosion (specifically rusting) of the ferrous item; while it is accomplished by non-electrochemical means, it serves an electrochemical purpose.

Galvanized steel is suitable for outdoor use if part is completely coated.

 
Zinc Plating
 
Zinc plating involves the electrolytic application of zinc by immersing clean steel parts in a zinc salt solution and applying an electric current. This process applies a layer of pure zinc that ranges from a few microns on cheap hardware components to 15 microns. The finish of this type coating is normally a shiny silver finish.  Due to the nature of this process a consistent finish is not always achieved and this type finish would not be considered decorative but effective in resisiting rust. The zinc deposits on the metal acts as a barrier to oxidation (rust).
Click here to see powder paint colors
 
Electrostatic Powder Painting
 
Electrostatic Powder coating is the technique of applying a dry paint to a part.  This is normally done by a spray gun and an electrostatic charge applied to the part.  The part is then placed in an oven and the power particles melt and coalesce to adhere to the part as a film.  The benefits of powder paint is that because of the electrostatic charge of the paint there is a very effective coverage of the part even into cracks and bends where a wet paint might not reach.  Powder paint in a tough, abrasion resistant finish which is great for outdoor use.  Short Run Pro has its own powder paint capabilities.
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Industrial Paints
 
Short Run Pro utilizes the highest quality wet paint systems for total coverage of brackets and parts.  All parts we cleaned and a tough industrial primer is added to the part.  The highest grade paints (considered automotive grade quality) are then spray painted onto the part over the dried primer.  The result is a tough durable finish that will last.
 
Black Oxide
 
Black oxide is a conversion coating formed by a chemical reaction.  The reaction between steel and hot oxide bath results in a magnitite coating being formed on the part.  The part surface is normally a dark to matte black color after the process.  The finish would not be considered decorative but adds an antique or flat black type look.  The finish will not flake and is durable.  The process also provides improved lubrication to the part to resist galling.  It does not exhibit "white rust" so it is excellent for elecrical cabinet brackets.
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Short Run Pro is proud to say that all our custom metal products including our brackets, steel angle, braces, supports, covers, housings, machined parts and other metal parts are made right here in the United States of America.  When you order from SRP you can know that your parts are being made to USA quality standards and your satisfaction in mind.

Short Run Pro has developed state of the art design software to help you easily design brackets for your custom use. With the aid of Short Run Pro you can quickly draw out your requirement, look at your design in 3-D and email your design in many available formats to any email account for confirmation purposes. Short Run Pro Custom Design brings you the ability to design unique brackets, signs, industrial plates and covers without investing huge amounts in software systems to design your custom metal need. With Short Run Pro you can design your own special metal brackets to replace costly OEM fabricated parts. Short Run Pro also has custom drawing services available for Solidworks.

Short Run Pro needs a lead time of up to 14 business days to make your product. If you need the part sooner, the order can be expedited for an additional cost. We can make 1 part or thousands of metal brackets. We keep your custom bracket on file in our database so you can access the drawing in the future. Short Run Pro also will archive your drawing for use and reference in OEM engineering prints and the software used on Short Run Pro is compatible with most engineering drawing formats.

Short Run Pro offers a full line of standard run bracket designs to choose from in our catalog section. Should you require a special bracket, we can offer you design assistance to develop the bracket to your special needs. We can provide stamped metal brackets or laser cut metal fabrications. We provide black oxide finish or high quality black powder coat finish. We can produce your design out of many different material specifications including: carbon steel JIS S45C, JIS SS4400 , stainless steel JIS SUS304, aluminum alloys of different makes, brass JIS C2800, and much more! We produce quality, accurate parts to your specifications with excellent turn around time.

Short Run Pro specializes in the following metal fabrications: Angle Brackets, machined brackets, fabricated brackets, wall mount bracket, laser part, stamped part, laser cut part, mig welded part, bracket components, galvanized bracket, stamped machine part, sheet metal part, prototype design, formed parts, sheet metal forming, sheet metal stamping, sheet metal bending, proto, custom sheet metal, metal parts, steel brackets, press brake forming, machined parts, aluminum bracket, and more. Short Run Pro provides quality service and quality machined parts with your complete satisfaction in mind. Thank you for visiting our website and please let us know if we can help in anyway ? we want your business.

The information contained within all fabrication drawings created by Short Run Pro, LLC have not been verified for engineering purposes. Short Run Pro, LLC performs drawing and fabrication service based on customer specifications and cannot substantiate the function and loading capabilities of customer designs. An independent engineering firm should be consulted to verify use and loading calculations of SRP drawing designs.

Short Run Pro is proud to say that all our custom metal products including our brackets, steel angle, braces, supports, covers, housings, machined parts and other metal parts are made right here in the United States of America. When you order from SRP you can know that your parts are being made to USA quality standards and your satisfaction in mind.